John has opted to make his own solid mould, starting with gluing up blocks of jelutong, a wood often used by patternmakers.
Photo added on 28/05/2016
The shaped mould before the rib facets are planed
Photo added on 28/05/2016
The spruce front is thicknessed to less than 2mm with the central area even thinner where the decorative rose will be cut.
Photo added on 28/05/2016
An upturned plane is ideal for fitting the ribs
Photo added on 03/07/2016
Starting to cut the rose
Photo added on 03/07/2016
The outside of the rose is detailed to give a 3d effect
Photo added on 03/07/2016
Gluing the braces. The braces that pass under the rose are stained black to make them less visible.
Photo added on 07/08/2016
Further small bars strengthen the delicate rose
Photo added on 07/08/2016
Gluing the fingerboard
Photo added on 07/08/2016
A peg shaver is easy to make with a tapered hole and a wide sharp blade
Photo added on 07/08/2016
The frets are made from gut and tied around the neck
Photo added on 07/08/2016
John with his finished lute
Photo added on 07/08/2016
The front has an extremely light finish, often none at all
Photo added on 07/08/2016